Pictures
    GBK 440 - View 3

    Packaging machine GBK 440: view from the operating side.

    GBK 440 Details

    GBK 440 open on the operating side.

    GBK 440 Details

    Crosswise infeed and turning device for half loaves.

    Optional: Seitenführungen mit Blasdüsen

    Optional: Side guides with nozzles for product stabilization.

    GBK 440 Details

    Product guides with easy adjustment and disassembly for external cleaning.

    GBK 440 Details

    Slide arms: Product slider with vacuum system. Sucks the excess air out of the bag before closure.

    GBK 440 Details

    Automatic "ABM" bag magazine: Bag replenishment can be carried out while the machine is running.

    GBK 440 Details

    Customized version: Optionally available with sealing unit, clip closure or Hartlock. In connection with the venting device, the complete product packaging takes place inside the machine.

    GBK Details

    Good accessibility and easy cleaning at the product side.

    GBK Details

    Self-cleaning vacuum filter, "Jet Filter": The filter inserts are cleaned via cyclic bursts of compressed air.

    GBK 440 - View 3
    GBK 440 Details
    GBK 440 Details
    Optional: Seitenführungen mit Blasdüsen
    GBK 440 Details
    GBK 440 Details
    GBK 440 Details
    GBK 440 Details
    GBK Details
    GBK Details
    GBK 440
    GBK440 + SL 30
    GBK 440
    GBK440 + SL 30
    Standard specification
    
    Welded machine frame, stainless steel, standard
    Footrests ` hygienic design` without dowel holes
    Panels, doors and electrical cabinet or switchbox made from stainless steel
    Hasp locking for cover panels
    Protection hoods made of polycarbonate
    Conveyor system with adjustable speed
    Transfer line with pusher dogs, base plate made from plain stainless steel
    Lateral guides, plain stainless steel
    Lateral guides above transfer line, manually adjustable by handwheel
    Bag aspiration through product pusher head
    Integrated self-cleaning vacuum filter (Jet-filter) with side channel blower device
    Extraction piping in stainless steel design, removable in segments for external cleaning
    Product pusher and bag air aspiration
    Single bag lifting device
    1st set of spreading plates for bag opening
    2nd set of spreading plates for bag opening
    Automatic bag magazine for extra-fast stack changeover `ABM-70 Twin S ` for straight U-shaped brackets and cropped U-shaped brackets
    Automatic infeed and positioning of the next batch of bags
    Automatic controlled switch-off at empty bag magazine
    Illumination of the working area inside the machine
    Servo-driven closing aggregate for clip closures
    Double spool for closure rolls
    Powered Discharge Conveyor
    Product outfeed with lateral guides, manually adjustable
    Sterile filter for sterilization the compressed air coming into contact with the products
    Cable monitoring of the drag chain product pusher unit
    Signal lamp - red / green
    Signal lamp - yellow light
    Signal horn
    Switch cabinet with hasp locking
    Switch cabinet with air-conditioning
    Comfort-operating panel, rotatable with support arm system
    Omron control unit OPC-UA ready
    Automatic Stand-By in case of missing products
    Frequency converter Hitachi
    Servoregler Omron
    Electric execution according to CE-specification
    Operating language and labels in German language
    Operating manual in German language
    Spare parts catalogue in German language
    Options
    
    Protection hoods made of perforated stainless steel panels
    Servo-driven crosswise infeed, 1 infeed paddle for upright slices
    Servo-driven crosswise infeed, 2 infeed paddles for upright slices, for half bread loaves
    Extension (915 mm) for inline infeed. Additional space for manually infeed
    Transfer line made from a roller carpet with changeable carrier plates (max. 55 bags/ min)
    Side guides, smooth VA with blowing nozzles for product stabilization
    Additional set of exchange spreading plates for bag opening
    Extended bag magazine for 5 bundles
    Tamper proof sealing - Perforating and sealing the frill of the closed plastic bag with a heated comb - 1 row (only in combination with clip-closure or Kwik-Lok ® closure, max. 55 bags/min)
    HPD-Printing on the clip, 6-digit
    HPD-Printing on the clip, 9-digit
    HPD-Printing on the clip, 13-digit
    Preparation for retrofitting an HPD printer (without printer, printer assembly or commissioning)
    Closing unit with servo drive for closures Kwik-Lok® type J-NRP, Schutte Clipps G or equivalent
    HPD printer, 6 digits for Kwik-Lok®, Schutte Clipps G or equivalent
    Sealing aggregate, pulsed heating of sealing wires - PE-foils
    Sealing aggregate, permanent heated sealing plates, non-stick coated - PP-foils
    Cutting off the foil overhang after sealing
    Suction device for cut off foil residues
    Upper pressure element located above in line outfeed transport
    Product control on discharge conveyor and press jaw, adjustable by hand wheel
    In line discharge: Accelerator belt, length 750 mm, foldaway, fixed at machine door
    Switch cabinet with service interface FrontCom® with LAN and power socket
    Additional signal lamp
    RFID - Panel access authorization per chip, 10 pieces with up to 5 authorization levels
    Control unit with OPC-UA, customer-specific data supply
    Remote service, VPN-Switch INSYS, (Master unit)
    Voltage modulation, 3-phase
    Electric execution according to UL-specification
    Customer-specific special machine modifications
    Customer-specific operating language and labels
    Customer-specific operation manually

    Can the machine be cleaned wet?

    The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

    Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

    Change kits allow cleaning and preparation in addition to the production operation.

    What is the difference between packaging and sealing?

    Packaging means: positioning products automatically in a bag, extracting residual air from the bag, closing the bag close to the product inside the packaging machine.

    Closing means: The products are either introduced externally into the bag or manually inserted into the bag on the device.
    Some devices suck the residual air out of the bag, after which the bag automatically closes inside the device.

    What is the difference between a type GBK and type VS ?

    In the case of the GBK type, standing bread slices are packed, while the VS type packs lying stapled slices. Both systems are able to package other types of products and products grouped differently.

    GBK type

    - Upright standing bread slices
    - Whole breads
    - Grouped products - fast food

    VS type

    - lying stapled bread slices
    - Stacked flat breads (tortilla, arabic bread, pitta)
    - Grouped products

    Are brochures in other languages available?

    Further brochures in other languages ​​are available here. The technical state may not be updated!

    How can I determine the size of bags?

    Bag sizes depend on the products and the orientation of the products in the bag.

    In any case, the product tolerances must be considered. This is especially important when several products are packed side by side, one after the other or one above the other in a single package. A beautiful packaging fits as closely as possible to the product and supports the product. The sizes recommended by GHD Hartmann can be looked up in an Excel spreadsheet.

    How loud is a machine by GHD Hartmann?

    The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

    Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

    The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

    As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

    Which controls can GHD Hartmann Maschinenbau offer?

    In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

    Siemens or Allen Bradley are available as options.

    What compressed air quality is recommended for machine use in the food industry?

    According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

    Which bag closures can GHD Hartmann offer?

    Hartmann closing devices and Hartmann packaging machines have an integrated aggregate for the closure application. Depending on the machine type and series, the closing system can be supplied for the application of a certain type of bag closure. Later conversions are partly possible.

    Clip closure: The closure used very often in Europe. Cost effective with the possibility of printing on the closure. Good to use for PE bags, PP bags and paper bags.

    Clip Closure Hartmann Bag packaging

     

    Kwik-Lok ®; Schutte Clipps ® G or corresponding closures: Widespread in North America and Asia. No metal components in the closure, but difficult to detect or undetectable. Unsuitable for paper bags. A printing of the closure is possible.

    Kwik-Lok Schutte Clipps G

     

    Tape - Closure: In the United Kingdom, in English-speaking countries and occasionally in Africa, the tape closure is applied. Hartmann offers this type of closure in packaging machines and specially designed sealing devices. A printing of the tape closure is possible.

    Tape closure Hartmann

     

    Sealing: The sealing of bags with a sealing system is available for various types of machines. For closing, the filled bags can be sealed, or the frill can be sealed in addition to the conventional closure. The packaging material and its welding properties must be observed.

    In the case of pillow packs, the packaging film is sealed on the longitudinal and transverse side and, optionally, as a division in the longitudinal direction. Depending on the machine type, the protruding film is cut off during sealing.

    bag_sealing rouche_frill_sealing Hartmann

     

    Tamper proof / Quality closure: In addition to the clip closure or Kwik-Lok ® / Schutte Clipps ® G closure, a tamper proof application system can optionally be installed within the GHD Hartmann machine. This lock is either one or two rows and can be activated. It increases security against manipulation from outside during sales.

    tamper proof qualitysealing Hartmann

     

    Twist - Closure: This closure is known in South America and in English-speaking countries. GHD Hartmann cannot offer integration within the packaging machines. This closure is attached with a separate device provided by the customer after the products have been packed in the bag. For technical reasons, it is not possible to remove air from the bags when they are closed.

    Twister Drahtverschluß

     

    Does GHD Hartmann supply its own printer devices?

    GHD Hartmann supplies HPD printers with a choice of between 6 and a maximum of 13 positions for printing clip tape. A 6-digit HPD printer can be offered for closures such as Kwik-Lok® or Schutte Clipps®.

    Clip

     

     

    GHD hartmann HPD-Drucker

    Sealing
    Körnerbrot
    Tape

    GBK 440

    The automatic packaging machine GBK440 enables the tight-fitting, secure packaging and closing of product bags in a single operation. The design of the device meets a wide variety of customer requirements. Directly driven product pushers fill prefabricated bags with pre-grouped baked goods of all kinds. As an integrated closing system can be selected between clip closure, Kwik-Lok® or welding seal. A combination of closing systems is possible.

    The product area is arranged separately from the drive space. Thanks to the special drive concept even complex requirements can be realized in terms of control technology. The latest sensor technology, control technology and user interfaces create the basis for the implementation of internationally diverse requirements also for the clean room operation in the industrial production of baked goods.

    Technical specifications
    
    Dimensions: Length: approx. 5000 mm, Width: ca. 2070 mm, Working height: 1000 mm, Height: approx. 1900 mm
    Weight: 2200 kg
    Product dimensions: Length: 100 - 400 mm, Width: up to 260 mm (depending on products), Height: 30 - 170 mm (other dimensions on request)
    Capacity: product specific
    Speed: adjustable
    Controller: Omron OPC UA
    Operating panel: Touchscreen
    Control voltage: 24 V, DC
    Frequency controller: Omron
    Servo-controler: Omron
    Pneumatic system: Festo
    Power supply: 230/400 Volts / 50 cycles
    Power consuption: 6 kW
    Compressed air: min. 6,0 bar (ISO 8573-1)
    Packing material: pre-manufactured plastic bags, or paper bags (paper with clip closure only)
    Operating side: left / right
    Protection class: IP 54
    Adjustment: manual