PP 30

Machine for pillow packaging - PP 30

    Pictures
    Pillow Pack 30

    PP 30, machine for pillow packaging

    PP 30 Hartmann Linie

    PP 30-line with grouping GP and horizontal band cutter HB for pillow packaging.

    PP30 Einlauf

    Feeding of aligned products into the packaging machine

    PP30 Folienmagazin

    Film changing unit with pull-out film carrier and pneumatic clamping unit

    Siegelstation PP30

    Sealing station with optional cutting blades.

    Siegelstation PP30 - 2

    Sealing station with evacuation system for tight-fitting packaging.

    PP30 geöffnet

    Good accessibility through large doors.

    Pillow Pack 30
    PP 30 Hartmann Linie
    PP30 Einlauf
    PP30 Folienmagazin
    Siegelstation PP30
    Siegelstation PP30 - 2
    PP30 geöffnet
    PP30 Linie
    Standard specification
    
    Welded machine frame, stainless steel, overall width transport system 920 mm
    Switch cabinet located on top of the machine frame
    Panels, doors and electrical cabinet or switchbox made from stainless steel
    Hasp locking for cover panels
    Protection hoods made of polycarbonate
    Footrests without dowel holes
    Conveyor system with adjustable speed
    Plastic modular belt for product infeed
    Product infeed with lateral guides on both sides consisting of driven belts, manually adjustable
    Plastic modular belts beside each lengthwise sealing unit, adjustable position in width
    Film magazine 2x 2 rolls with automatic film change and extendable film carriers, pneumatic clamping
    Film unwinding station at the top and bottom with roll-off resistance
    Manual set-up mode for film infeed
    Preparation of signals and supply for on-site printers (according to customer specification, without printer, printer assembly or commissioning)
    Crosswise sealing station can be pulled out laterally
    Pulsed heating of sealing wires - sealing lengthwise and crosswise, PE-foils
    Plastic modular belt behind crosswise sealing station
    Plastic modular belt within the sealing unit, 1-lane
    Air extractation from the pack via suction channels on both sides
    Integratedside channel blower device - enlarged version
    Plastic modular belt for the outfeed, 1-lane
    Sterile filter for sterilization the compressed air coming into contact with the products
    Illumination of the working area inside the machine (if doors are opened)
    Switch cabinet with service interface FrontCom® with LAN and power socket
    Signal lamp - red / green
    Signal horn
    Switch cabinet with hasp locking
    Switch cabinet with air-conditioning and inside air circulation
    Comfort-operating panel, rotatable with support arm system
    Controls + touchpanel Omron
    Automatic Stand-By in case of missing products
    Frequency converter Hitachi
    Electric execution according to CE-specification
    Operating language and labels in German language
    Operating manual in German language
    Spare parts catalogue in German language
    Options
    
    Switch cabinet located separate (max. 6 m)
    Plastic modular belt for product infeed designed in IP65, removable for wet-cleaning, incl. transport trolley
    Ionisation device for plastic foils (Keyence)
    Permanent heated sealing plates, non-stick coated - PP-foils lengthwise and crosswise
    Double middle sealing beam with cutting knifes, permanent heated sealing plates, non-stick coated - PP-foils
    Double middle sealing beam, pulsed heating of sealing wires - PE-foils
    Double middle sealing beam with cutting knifes, pulsed heating of sealing wires - PE-foils
    Extend lengthwise sealing length for oversized Pillow packages
    Manual sidewise position adjustment for center sealing bar +/- 50 mm
    Manual sidewise position adjustment for center sealing bar +/- 50 mm incl. pneumatic position lock
    Clamping device for the external longitudinal sealing - only for defined film types, only in connection with upper cushion pressure (output: up to max. 20 cycles / min.)
    Cutting off the foil overhang after sealing -for defined films
    Suction nozzles for cut off foil residues and pipeworks inside the machine, without suction unit
    Plastic modular belt within the sealing unit, 2-lanes
    Plastic modular belt within the sealing unit, 2x2-lanes, adjustable in width
    T-belt conveyors within the sealing unit, multi-lanes
    Additional signal lamp
    RFID - Panel access authorization per chip, 10 pieces with up to 5 authorization levels
    RFID - Additional chip, 10 pcs. with up to 5 authorization levels
    Frequency converter SEW
    Frequency converter Allen Bradley
    Remote service, VPN-Switch INSYS, (Master unit)
    Voltage modulation, 3-phase
    Electric execution according to UL-specification
    Customer-specific special machine modifications
    Customer-specific operating language and labels
    Customer-specific operation manually

    Can the machine be cleaned wet?

    The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

    Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

    Change kits allow cleaning and preparation in addition to the production operation.

    Are brochures in other languages available?

    Further brochures in other languages ​​are available here. The technical state may not be updated!

    How loud is a machine by GHD Hartmann?

    The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

    Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

    The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

    As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

    Which controls can GHD Hartmann Maschinenbau offer?

    In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

    Siemens or Allen Bradley are available as options.

    What compressed air quality is recommended for machine use in the food industry?

    According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

    Which bag closures can GHD Hartmann offer?

    Hartmann closing devices and Hartmann packaging machines have an integrated aggregate for the closure application. Depending on the machine type and series, the closing system can be supplied for the application of a certain type of bag closure. Later conversions are partly possible.

    Clip closure: The closure used very often in Europe. Cost effective with the possibility of printing on the closure. Good to use for PE bags, PP bags and paper bags.

    Clip Closure Hartmann Bag packaging

     

    Kwik-Lok ®; Schutte Clipps ® G or corresponding closures: Widespread in North America and Asia. No metal components in the closure, but difficult to detect or undetectable. Unsuitable for paper bags. A printing of the closure is possible.

    Kwik-Lok Schutte Clipps G

     

    Tape - Closure: In the United Kingdom, in English-speaking countries and occasionally in Africa, the tape closure is applied. Hartmann offers this type of closure in packaging machines and specially designed sealing devices. A printing of the tape closure is possible.

    Tape closure Hartmann

     

    Sealing: The sealing of bags with a sealing system is available for various types of machines. For closing, the filled bags can be sealed, or the frill can be sealed in addition to the conventional closure. The packaging material and its welding properties must be observed.

    In the case of pillow packs, the packaging film is sealed on the longitudinal and transverse side and, optionally, as a division in the longitudinal direction. Depending on the machine type, the protruding film is cut off during sealing.

    bag_sealing rouche_frill_sealing Hartmann

     

    Tamper proof / Quality closure: In addition to the clip closure or Kwik-Lok ® / Schutte Clipps ® G closure, a tamper proof application system can optionally be installed within the GHD Hartmann machine. This lock is either one or two rows and can be activated. It increases security against manipulation from outside during sales.

    tamper proof qualitysealing Hartmann

     

    Twist - Closure: This closure is known in South America and in English-speaking countries. GHD Hartmann cannot offer integration within the packaging machines. This closure is attached with a separate device provided by the customer after the products have been packed in the bag. For technical reasons, it is not possible to remove air from the bags when they are closed.

    Twister Drahtverschluß

     

    Kissen
    Kissenverpackung
    Kissen eckige Brötchen
    Kissen Einreiher

    PP 30

    The HARTMANN PP 30 automatic pillow packaging machine is a modular packaging machine that can be assembled according to customer's requirements.

    Variable package sizes with up to 30-40 products meet special market requirements and product-specific conditions. The packaging consists of an upper and lower continuous foil, between which the products are grouped and tightly sealed. Optional sealing units allow subdivisions of the packages with or without separating cut.

    The system's modular design enables it to be combined with product slicing systems for slicing and separating slices before packaging. An automatic basket loader is optionally available for after packaging.

    Technical specifications
    
    Dimensions: Length: approx. 4600 mm, Width: approx. 2000 mm, Height: 2750mm, Working height: approx. 1050 mm
    Weight: approx. 3700 kg
    Product dimensions: Diameter / width: min. approx. 50 mm, Length: up to 350 mm, Height: 20 - 80 mm
    Capacity: approx. 30 pillows/min (400x600) product specific with up to 30 -40 products / pillow
    Speed: adjustable
    Controller: Omron
    Operating panel: Touchscreen
    Control voltage: 24 V, DC
    Frequency controller: Hitachi
    Pneumatic system: Festo
    Power supply: 230/400 Volts / 50 cycles
    Power consuption: 7-10 kW
    Compressed air: min. 6,0 bar (ISO 8573-1)
    Packing material: PE , PP, cPP, BOPP
    Operating side: left / right
    Protection class: IP 54
    Adjustment: manual
    Special: Pillow dividing sealing single/twin w/o cutting