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EC 101 KS

EC 101 KS closing unit

EC 101 KS Bürsten

Optional: wiper brushes for aligning the product bags.

EC 101 KS HPD

Optional: "HPD" foil printer for printing on plastic clip tape.

EC 101 KS
EC 101 KS Bürsten
EC 101 KS HPD
Standard specification

Welded machine frame, lacquered in stainless steel design colour, standard slope 30°
Panels, doors and electrical cabinet or switchbox made from stainless steel
Hasp locking for cover panels
Switch cabinet located on top of the machine frame
Protection hoods made of polycarbonate
Footrests without dowel holes
Drive with frequency converter (up to 60 cycles/min)
Infeed by two transport belts for slopes 20° or 30°
Lateral guides above transfer line, manually adjustable by handwheel
Bag air aspiration device
Integrated side channel blower device
Closing aggregate for clip
Single spool for closure rolls
Outfeed with slide
Switch cabinet with hasp locking
Switch cabinet with fan+filter system - standard-
Omron controls + switches
Frequency converter Hitachi
Electric execution according to CE-specification
Operating language and labels in German language
Operating manual in German language
Spare parts catalogue in German language
Options

Welded machine frame, lacquered in stainless steel design colour, standard slope 20°
Welded machine frame, lacquered in stainless steel design colour, special slope 45°
Welded machine frame, lacquered in stainless steel design colour, special slope 60°
Welded machine frame, stainless steel, standard slope 20°
Welded machine frame, stainless steel, standard slope 30°
Welded machine frame, stainless steel, special slope 45°
Welded machine frame, stainless steel, special slope 60°
Protection hoods made of perforated stainless steel panels
Servo-drive for increasing speed (up to 75 cycles/min)
Servo-drive (up to 100 cycles/min)
Compartment chain - adjustable in width
Rotating swatter to smoothen the product bags
Double spool for closure rolls
HPD-Printing on the clip, 6-digit
HPD-Printing on the clip, 9-digit
HPD-Printing on the clip, 13-digit
Preparation for retrofitting an HPD printer (without printer, printer assembly or commissioning)
Kwik-Lok® aggregate for Kwik-Lok® type J-NRP
HPD-Printing on Kwik-Lok®, 6-digit
Additional signal lamp
Switch cabinet with air-conditioning
Frequency converter SEW inside the switch cabinet
Frequency converter Allen Bradley
Voltage modulation, 3-phase
Electric execution according to UL-specification
Customer-specific special machine modifications
Customer-specific operating language and labels
Customer-specific operation manually
EC101KS + SL30
Zeichnung Broschüre
EC101KS + SL30
Zeichnung Broschüre

Can the machine be cleaned wet?

The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

Change kits allow cleaning and preparation in addition to the production operation.

Are brochures in other languages available?

Further brochures in other languages ​​are available here. The technical state may not be updated!

How can I determine the size of bags?

Bag sizes depend on the products and the orientation of the products in the bag.

In any case, the product tolerances must be considered. This is especially important when several products are packed side by side, one after the other or one above the other in a single package. A beautiful packaging fits as closely as possible to the product and supports the product. The sizes recommended by GHD Hartmann can be looked up in an Excel spreadsheet.

How loud is a machine by GHD Hartmann?

The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

What is a quality seal?

By "quality closure" is meant the single or double row perforation sealing of the bag ruffle. The bag can not be opened without breaking the seal.

Customers can thus control possible manipulations of the packaging or the products on the shop shelf.

The quality seal is not a hermetic seal.

Qualitätsverschluß

 

Which controls can GHD Hartmann Maschinenbau offer?

In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

Siemens or Allen Bradley are available as options.

What compressed air quality is recommended for machine use in the food industry?

According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

Which bag closures can GHD Hartmann offer?

Hartmann closing devices and Hartmann packaging machines have an integrated aggregate for the closure application. Depending on the machine type and series, the closing system can be supplied for the application of a certain type of bag closure. Later conversions are partly possible.

Clip closure: The closure used very often in Europe. Cost effective with the possibility of printing on the closure. Good to use for PE bags, PP bags and paper bags.

Clip Closure Hartmann Bag packaging

 

Kwik-Lok ®; Schutte Clipps ® G or corresponding closures: Widespread in North America and Asia. No metal components in the closure, but difficult to detect or undetectable. Unsuitable for paper bags. A printing of the closure is possible.

Kwik-Lok Schutte Clipps G

 

Tape - Closure: In the United Kingdom, in English-speaking countries and occasionally in Africa, the tape closure is applied. Hartmann offers this type of closure in packaging machines and specially designed sealing devices. A printing of the tape closure is possible.

Tape closure Hartmann

 

Sealing: The sealing of bags with a sealing system is available for various types of machines. For closing, the filled bags can be sealed, or the frill can be sealed in addition to the conventional closure. The packaging material and its welding properties must be observed.

In the case of pillow packs, the packaging film is sealed on the longitudinal and transverse side and, optionally, as a division in the longitudinal direction. Depending on the machine type, the protruding film is cut off during sealing.

bag_sealing rouche_frill_sealing Hartmann

 

Tamper proof / Quality closure: In addition to the clip closure or Kwik-Lok ® / Schutte Clipps ® G closure, a tamper proof application system can optionally be installed within the GHD Hartmann machine. This lock is either one or two rows and can be activated. It increases security against manipulation from outside during sales.

tamper proof qualitysealing Hartmann

 

Twist - Closure: This closure is known in South America and in English-speaking countries. GHD Hartmann cannot offer integration within the packaging machines. This closure is attached with a separate device provided by the customer after the products have been packed in the bag. For technical reasons, it is not possible to remove air from the bags when they are closed.

Twister Drahtverschluß

 

Does GHD Hartmann supply its own printer devices?

GHD Hartmann supplies HPD printers with a choice of between 6 and a maximum of 13 positions for printing clip tape. A 6-digit HPD printer can be offered for closures such as Kwik-Lok® or Schutte Clipps®.

Clip

 

 

GHD hartmann HPD-Drucker

Toast-Brot
Knäcke-Brot
Plätzchen
HD Tüte

EC 101 KS

This closing device was developed for combination with vertical or horizontal tubular bag machines. The device's continuous mode of operation requires that both systems operate in synchrony with each other. Synchronisation with the upstream packaging machine can be performed mechanically using a chain or cardan shaft drive and using an electronic shaft. At an angle of inclination of 20°, 30° or optionally 45° and 60 degrees, the bags are discharged via a transversely positioned product conveyor belt. An integrated vacuum device in the closing station sucks the excess air out of the bags to be closed, guaranteeing optimally tight packaging. The product bags are then closed in the closing station and discharged .

Technical specifications

Dimensions: Length: approx. 1800 mm, Width: approx. 1060 mm, Height: approx. 1900 mm, Infeed height: approx. 950 mm
Weight: 600 kg
Product dimensions: Length: up to 400 mm, Width: up to 220 mm, Height: up to 120 mm
Capacity: 3600 - 6000 packages /h
Speed: adjustable
Controller: Omron
Operating panel: Switches and buttons
Control voltage: 24 V, DC
Frequency controller: Hitachi
Pneumatic system: Festo
Power consuption: approx. 2 kW
Compressed air: min. 6,0 bar (ISO 8573-1)
Packing material: Pre-manufactured plastic bags, or paper bags (paper with clip closure only)
Operating side: left / right
Protection class: IP 54
Adjustment: manual