PP 30

PP 30, machine for cushion packaging

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Pillow Pack 30

PP 30, machine for cushion packaging

PP 30 Hartmann Linie

PP 30-line with grouping GP and horizontal band cutter HB for pillow packaging.

PP30 Einlauf

Einlauf gruppierter Produkte in die Verpackungsmaschine.

PP30 Folienmagazin

Folienwechseleinheit mit herausziehbaren Folienträgern.

Siegelstation PP30

Siegelstation mit optionalen Trennmessern.

Siegelstation PP30 - 2

Siegelstaion mit Evakuiersystem für eng anliegende Verpackungen.

PP30 geöffnet

Gute Zugänglichkeit durch große Türen.

Standard specification

Welded machine frame, stainless steel, overall width transport system 920 mm
Switch cabinet located on top of the machine frame
Panels, doors and electrical cabinet or switchbox made from stainless steel
Cover panels with hasp locking
Protection hoods made of polycarbonate
Footrests without dowel holes
Conveyor system with adjustable speed
Plastic modular belt for product infeed
Plastic modular belts beside each lengthwise sealing unit, adjustable position in width
Plastic modular belt within the sealing unit, 1-lane
Integratedside channel blower device - enlarged version
Sealing aggregate, pulsed heating of sealing wires - PE-foils
Pulsed heating of sealing wires - sealing lengthwise and crosswise, PE-foils
Unspooling system with automatic foil connector and sidewise loading stations
Plastic modular belt for the outfeed, 1-lane
Illumination of the working area inside the machine (if doors are opened)
Switch cabinet with service interface FrontCom® with LAN and power socket
Signal lamp - red / green
Signal horn
Switch cabinet with hasp locking
Switch cabinet with air-conditioning and inside air circulation
Comfort-operating panel, rotatable with support arm system
Controls + touchpanel Omron
Frequency converter Hitachi
Electric execution according to CE-specification
Package `Standard` -preparation for up to 5 different products / packing schemes. In case of middle sealing up to 8 different products / packing schemes.
Operating language and labels in German language
Operating manual in German language
Documentation in German language
Options

Switch cabinet located separate (max. 6 m)
Plastic modular belt for product infeed designed in IP65, removable for wet-cleaning, incl. transport trolley
Plastic modular belt within the sealing unit, 2-lanes
Plastic modular belt within the sealing unit, 2x2-lanes, adjustable in width
T-belt conveyors within the sealing unit, multi-lanes
Sealing aggregate, permanent heated sealing plates, non-stick coated - PP-foils
Permanent heated sealing plates, non-stick coated - PP-foils lengthwise and crosswise
Double middle sealing beam with cutting knifes, permanent heated sealing plates, non-stick coated - PP-foils
Double middle sealing beam, pulsed heating of sealing wires - PE-foils
Double middle sealing beam with cutting knifes, pulsed heating of sealing wires - PE-foils
Manual adjustment for sealing bar at middle position +/- 50 mm
Clamping jigs to stretch the film before sealing - for defined film qualities only (max. 20 cycles/min)
Ionisation device for plastic foils (Keyence)
Cutting off the foil overhang after sealing -for defined films
Suction nozzles for cut off foil residues and pipeworks inside the machine, without suction unit
Frame device for local implementation of printer system, installation by customer
Sterile filter for sterilization the compressed air coming into contact with the products
Additional signal lamp
Controls + touchpanel Allen Bradley
Frequency converter SEW inside the switch cabinet
Frequency converter Allen Bradley
Remote service, VPN-Switch INSYS , (Master unit)
Voltage modulation, 3-phase
UL- certificate / UL-c certificate and labeling before delivery at GHD Hartmann
Electric execution according to UL-specification
Customer-specific special machine modifications
Customer-specific operating language and labels
Customer-specific operation manual
PP30 Linie

Can the machine be cleaned wet?

The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

Change kits allow cleaning and preparation in addition to the production operation.

How loud is a machine by GHD Hartmann?

The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

Which controls can GHD Hartmann Maschinenbau offer?

In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

Siemens or Allen Bradley are available as options.

What compressed air quality is recommended for machine use in the food industry?

According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

Which bag closures can GHD Hartmann offer?

The type of bag closure depends on the machine type. Some devices are designed exclusively for one type of closure, others can be delivered with different closure systems. A machine can only be executed with a kind of bag closure. Later conversions are partly possible.

Clip closure: The closure used very often in Europe. Cost effective with the possibility of printing on the closure. Good to use for PE bags, PP bags and paper bags.

Hart-Lock / Kwik-Lok®: Widely used in North America and Asia. No metal component in the closure, but difficult or undetectable. Unsuitable for paper bags. A printing of the closure is possible.

Tape - Closure: In the United Kingdom, in English-speaking countries and occasionally in Africa, the tape closure is applied. Hartmann offers this type of closure in packaging machines and specially designed sealing devices. A printing of the tape closure is possible.

Sealing / Welding: The sealing of bags with a sealing system is available for different machine types. Here is to pay attention to the nature of the packaging material and its welding properties. For pillow packs, the sealing of packaging films takes place on the longitudinal and transverse sides. Depending on the machine type, the film projections are cut off during sealing.

Quality closure: In addition to the clip closure or Kwik-Lok ®, a quality closure can optionally be introduced within the GHD Hartmann packaging machine. This closure is either one or two rows and switchable. It increases the security against external manipulation in sales.

Twist - Closure: Widely used in South America and the English-speaking world. GHD Hartmann can not offer an integration within the packaging machines. This closure is placed after packing the products in the bag with a separate device. The removal of air from the bags when closing is technically not possible here.

Kissen
Kissenverpackung
Kissen eckige Brötchen
Kissen Einreiher

PP 30

The HARTMANN PP 30 automatic cushion packaging machine is a modular packaging machine that can be assembled according to customer's requirements.

Variable package sizes with up to 30-40 products meet special market requirements and product-specific conditions. The packaging consists of an upper and lower continuous foil, between which the products are grouped and tightly sealed. Optional sealing units allow subdivisions of the packages with or without separating cut.

The system's modular design enables it to be combined with product slicing systems for slicing and separating slices before packaging. An automatic basket loader is optionally available for after packaging.

Technical specifications

Dimensions: Length: approx. 4600 mm, Width: approx. 2000 mm, Height: 2750mm, Working height: approx. 1050 mm
Weight: approx. 3700 kg
Product dimensions: Diameter / width: min. approx. 50 mm, Length: up to 350 mm, Height: 20 - 80 mm
Capacity: approx. 30 pillows/min (400x600) product specific with up to 30 -40 products / pillow
Speed: adjustable
Controller: Omron
Operating panel: Touchscreen
24 V, DC
Frequency controller: Hitachi
Pneumatic system: Festo
Power supply: 230/400 Volts / 50 cycles
Power input: 7-10 kW
Compressed air: min. 6,0 bar (ISO 8573-1)
PE , PP, cPP, BOPP
Operating side: left / right
Protection class: IP 54
Adjustment: manual
Special: Pillow dividing sealing single/twin w/o cutting