Images
GBK 440 - View 3

Packaging machine GBK 440: view from the operating side.

GBK 440 Details

Self-cleaning vacuum filter, "Jet Filter": the filter inserts are cleaned via cyclic bursts of compressed air.

GBK 440 Details

Crosswise infeed and turning device for half loaves.

Optional: Seitenführungen mit Blasdüsen

Optional: Side guides with nozzles for product stabilization.

GBK 440 Details

Product guides with easy adjustment and disassembly for external cleaning.

GBK 440 Details

Slide arms: Product slider with vacuum system. Sucks the excess air out of the bag before closure.

GBK 440 Details

Automatic "ABM" bag magazine: Bag replenishment can be carried out while the machine is running.

GBK 440 Details

Customized version: Optionally available with sealing unit, clip closure or Hartlock. In connection with the venting device, the complete product packaging takes place inside the machine.

GBK Details

Good accessibility and easy cleaning at the product side.

GBK Details

Self-cleaning vacuum filter, "Jet Filter": The filter inserts are cleaned via cyclic bursts of compressed air.

Standard specification

Welded machine frame, stainless steel, standard
Footrests ` hygienic design` without dowel holes
Panels, doors and electrical cabinet or switchbox made from stainless steel
Cover panels with hasp locking
Protection hoods made of polycarbonate
Conveyor system with adjustable speed
Transfer line with pusher dogs, base plate made from plain stainless steel
Lateral guides, plain stainless steel
Lateral guides above transfer line, manual adjustable by handwheel
Bag aspiration through product pusher head
Integrated self-cleaning vacuum filter (Jet-filter) with side channel blower device
Extraction piping in stainless steel design, removable in segments for external cleaning
Product pusher and bag air aspiration
Single bag lifting device
2 Sets of spreading plates for bag opening
Automatic bag magazine for extra-fast stack changeover `ABM-70 Twin S `, 70 mm stack height for straight U-shaped brackets and cropped U-shaped brackets
Automatic infeed and positioning of the next batch of bags
Automatic controlled switch-off at empty bag magazine
Illumination of the working area inside the machine
Clip closing aggregate
Double spool for closure rolls
Powered Discharge Conveyor
Product outfeed with lateral guides, manual adjustable
Sterile filter for sterilization the compressed air coming into contact with the products
Signal lamp - red / green
Signal lamp - yellow light
Signal horn
Switch cabinet with hasp locking
Switch cabinet with air-conditioning
Comfort-operating panel, rotatable with support arm system
Omron control unit OPC-UA ready
Frequency converter Hitachi
Servoregler Omron
Electric execution according to CE-specification
Operating language and labels in German language
Operating manual in German language
Documentation in German language
Options

Protection hoods made of perforated stainless steel panels
Crosswise infeed, 1 infeed paddle for upright slices
Crosswise infeed, 2 infeed paddles for upright slices, for half bread loaves
Turning device for halved round bread loaves
Turning device for halved tin bread loaves
Extension (915 mm) for inline infeed. Additional space for manual infeed
Transfer line made from a roller carpet with changeable carrier plates
Side guides, smooth VA with blowing nozzles for product stabilization
Additional set of exchange spreading plates for bag opening
Extended bag magazine for 5 bundles
Tamper proof sealing type `Stechmesser` - Perforating and sealing the frill of the closed plastic bag with a heated comb - 1 line
HPD-Printing on the clip, 6-digit
HPD-Printing on the clip, 9-digit
HPD-Printing on the clip, 13-digit
Kwik-Lok® aggregate for Kwik-Lok® type J-NRP
HPD-Printing on Kwik-Lok®, 6-digit
Preparation to implement a Kwik-Lok® printer system, printer installation by the customer
Preparation to implement a MARKEM printer system, printer installation by the customer
Closing unit for inline tape (max. 60 cycles/min)
Sealing aggregate, pulsed heating of sealing wires - PE-foils
Sealing aggregate, permanent heated sealing plates, non-stick coated - PP-foils
Cutting off the foil overhang after sealing
Suction device for cut off foil residues
Upper pressure element located above in line outfeed transport
Product control on discharge conveyor and press jaw, adjustable by hand wheel
In line discharge: Accelerator belt , length 750 mm, foldaway, fixed at machine door
Switch cabinet with service interface FrontCom® with LAN and power socket
Additional signal lamp
RFID - Panel access authorization per chip, 10 pieces with up to 5 authorization levels
Control unit with OPC-UA, customer-specific data supply
Remote service, VPN-Switch INSYS , (Master unit)
Voltage modulation, 3-phase
UL- certificate / UL-c certificate and labeling before delivery at GHD Hartmann
Electric execution according to UL-specification
Customer-specific special machine modifications
Customer-specific operating language and labels
Customer-specific operation manual
GBK 440
GBK440 + SL 30

Can the machine be cleaned wet?

The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

Change kits allow cleaning and preparation in addition to the production operation.

What is the difference between packaging and sealing?

Packaging means: positioning products automatically in a bag, extracting residual air from the bag, closing the bag close to the product inside the packaging machine.

Closing means: The products are either introduced externally into the bag or manually inserted into the bag on the device.
Some devices suck the residual air out of the bag, after which the bag automatically closes inside the device.

What is the difference between a type GBK and type VS ?

In the case of the GBK type, standing bread slices are packed, while the VS type packs lying stapled slices. Both systems are able to package other types of products and products grouped differently.

GBK type

- Upright standing bread slices
- Whole breads
- Grouped products - fast food

VS type

- lying stapled bread slices
- Stacked flat breads (tortilla, arabic bread, pitta)
- Grouped products

How can I determine the size of bags?

Bag sizes depend on the products and the orientation of the products in the bag.

In any case, the product tolerances must be considered. This is especially important when several products are packed side by side, one after the other or one above the other in a single package. A beautiful packaging fits as closely as possible to the product and supports the product. The sizes recommended by GHD Hartmann can be looked up in an Excel spreadsheet.

How loud is a machine by GHD Hartmann?

The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

Which controls can GHD Hartmann Maschinenbau offer?

In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

Siemens or Allen Bradley are available as options.

What compressed air quality is recommended for machine use in the food industry?

According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

Which bag closures can GHD Hartmann offer?

The type of bag closure depends on the machine type. Some devices are designed exclusively for one type of closure, others can be delivered with different closure systems. A machine can only be executed with a kind of bag closure. Later conversions are partly possible.

Clip closure: The closure used very often in Europe. Cost effective with the possibility of printing on the closure. Good to use for PE bags, PP bags and paper bags.

Hart-Lock / Kwik-Lok®: Widely used in North America and Asia. No metal component in the closure, but difficult or undetectable. Unsuitable for paper bags. A printing of the closure is possible.

Tape - Closure: In the United Kingdom, in English-speaking countries and occasionally in Africa, the tape closure is applied. Hartmann offers this type of closure in packaging machines and specially designed sealing devices. A printing of the tape closure is possible.

Sealing / Welding: The sealing of bags with a sealing system is available for different machine types. Here is to pay attention to the nature of the packaging material and its welding properties. For pillow packs, the sealing of packaging films takes place on the longitudinal and transverse sides. Depending on the machine type, the film projections are cut off during sealing.

Quality closure: In addition to the clip closure or Kwik-Lok ®, a quality closure can optionally be introduced within the GHD Hartmann packaging machine. This closure is either one or two rows and switchable. It increases the security against external manipulation in sales.

Twist - Closure: Widely used in South America and the English-speaking world. GHD Hartmann can not offer an integration within the packaging machines. This closure is placed after packing the products in the bag with a separate device. The removal of air from the bags when closing is technically not possible here.

Does GHD Hartmann supply its own printer devices?

GHD Hartmann supplies HPD printers with between 6 and a maximum of 13 positions for printing on the clip band. For Hart-Lok or Kwik-Lok (R), a 6-digit HPD printer from Hartmann can be offered.

Clip

 

 

GHD hartmann HPD-Drucker

Sealing
Körnerbrot
Tape

GBK 440

The automatic packaging machine GBK440 enables the tight-fitting, secure packaging and closing of product bags in a single operation. The design of the device meets a wide variety of customer requirements. Directly driven product pushers fill prefabricated bags with pre-grouped baked goods of all kinds. As an integrated closing system can be selected between clip closure, Kwik-Lok® or welding seal. A combination of closing systems is possible.

The product area is arranged separately from the drive space. Thanks to the special drive concept even complex requirements can be realized in terms of control technology. The latest sensor technology, control technology and user interfaces create the basis for the implementation of internationally diverse requirements also for the clean room operation in the industrial production of baked goods.

Technical specifications

Dimensions: Length: approx. 5000 mm, Width: ca. 2070 mm, Working height: 1000 mm, Height: approx. 1900 mm
Weight: 2200 kg
Product dimensions: Length: 100 - 400 mm, Width: up to 260 mm (depending on products), Height: 30 - 170 mm (other dimensions on request)
Capacity: product specific
Speed: adjustable
Controller: Omron OPC UA
Operating panel: Touchscreen
Control voltage: 24 V, DC
Frequency controller: Omron
Servo-controler: Omron
Pneumatic system: Festo
Power supply: 230/400 Volts / 50 cycles
Power consuption: 6 kW
Compressed air: min. 6,0 bar (ISO 8573-1)
Packing material: pre-manufactured plastic bags, or paper bags (paper with clip closure only)
Operating side: left / right
Protection class: IP 54
Adjustment: manual