BGA

BGA, device for grouping bagels upright

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BGA

BGA device for grouping bagels upright.

BGA Details

Grouped and aligned bagels. It is possible to package groups of 3, 4, 5 or 6 bagels.

BGA Auslaufrutsche

Customised discharge chute for product alignment and control.

BGA Zulauf

Depending on the capacities, optionally with single or double input and distribution system.

BGA Details

Automated monitoring of product flow and selected grouping.

Standard specification

Welded machine frame, stainless steel, overall width transport system 840 mm
Panels, doors and electrical cabinet or switchbox made from stainless steel
Cover panels with hasp locking
Protection hoods made of polycarbonate
Security light barrier at the infeed area for intervention protection
Footrests without dowel holes
Conveyor system with adjustable speed
Plastic modular belt for product feeding
Lateral guides above transport conveyor, manual adjustable 1-lane
Driven swinging arm divider, 1 lane
Lateral guides for lane bypass, pneumatic driven, 2 lanes
Pusher as inlet guide into the lanes, pneumatic oscillating
Stopping units for products at the infeed, driven, 6-lanes
Slide with erection device, 6-lanes
Stopping units for products at the oufeed top side, driven, 6-lanes
Stopping units for products at the oufeed bottom side, driven, 6-lanes
Stopping unit for grouped products at the outfeed, driven, 1-lane
Signal lamp - red / green
Signal lamp - white light
Signal horn
Switch cabinet with hasp locking
Switch cabinet with fan+filter system - standard-
Omron controls + touchpanel in the bagging machine
Control unit integrated in the bagging machine
Automatic Stand-By control system for behind located machines in case of missing products
Frequency converter Hitachi
Servocontroller Yaskawa (for swinging arm, line divider)
Electric execution according to CE-specification
Operating language and labels in German language
Operating manual in German language
Documentation in German language
Options

Additional signal lamp
Switch cabinet with air-conditioning
Frequency converter Allen Bradley
Voltage modulation, 3-phase
UL- certificate / UL-c certificate and labeling before delivery at GHD Hartmann
Electric execution according to UL-specification
Customer-specific special machine modifications
Customer-specific operating language and labels
Customer-specific operation manual
BGA Hartmann

Can the machine be cleaned wet?

The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

Change kits allow cleaning and preparation in addition to the production operation.

How loud is a machine by GHD Hartmann?

The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

Which controls can GHD Hartmann Maschinenbau offer?

In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

Siemens or Allen Bradley are available as options.

What compressed air quality is recommended for machine use in the food industry?

According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

Bagel Tüte
Bagels

BGA

The device was designed for automatically grouping of bagels or muffins in a vertical orientation. The products are run into the machine, automatically aligned and grouped in the preselected packaging unit.

Technical specifications

Dimensions: Länge: ca. 6200 mm, Breite: ca. 1200 mm, Einlaufhöhe ca. 1220 mm, Auslaufhöhe ca. 1000 mm
Product dimensions: Diameterr: min. 4 inch (92 mm), max. 5 inch (130 mm), Height min. 20 mm, max. ca. 35 mm
Capacity: ca. 15000 bagel/ h (product specific)
Speed: adjustable
Controller: Omron
Operating panel: Switches and buttons
Control voltage: 24 V, DC
Frequency controller: Hitachi
Servo-controler: Yaskawa
Pneumatic system: Festo
Power supply: 230/400 Volts / 50 cycles
Power input: approx. 2 kW
Compressed air: min. 6,0 bar (ISO 8573-1)
Operating side: left / right
Protection class: IP 54
Adjustment: automatic