Images
AP 60

AP 60 Portioner.

AP 60 - 7

Portioner AP 60 opened.

AP 60 - 7

Portioner AP 60 open for cleaning.

AP 60 - 7

Rear of the scoop AP 60.

AP 60 -4

Good accessibility allows quick cleaning and simplified maintenance.

AP 60 -3

The portioner can be used to produce different pack sizes with high capacities.

AP 60 Seite

Portioner AP 60 with large doors and easy access for cleaning.

AP 60 - 5

Turning device for portions before packaging.

Standard specification

Welded machine frame, stainless steel, standard
Panels, doors and electrical cabinet or switchbox made from stainless steel
Cover panels with hasp locking
Protection hoods made of polycarbonate
Slides and/or funnels for bread crumbs
Footrests without dowel holes
Conveyor system with adjustable speed
Servo driven rake device for grouping in pre-selected packages, 1-lane infeed
Holding down clamp system for products at the infeed, servo driven, 1-lane
Servo driven 90° turning device `Ente` for badges of upright standing slices in a horizontal position
Refuse of endpieces / heels, rake device and turning device servo driven moveable
Driven accelerator line, 3 parallel smooth plastic belt
Driven accelerator belt, smooth plastic belt conveyor
Servo driven turning device for products by 180° to position the slices bottom side in front direction, turning star exchangeable
Driven accelerator line, 3 parallel smooth plastic belt
Driven accelerator line, 3 parallel smooth plastic belt
Openings with additional sensors with mechanical safety locking for openings
Illumination of the working area inside the machine
Switch cabinet with hasp locking
Comfort-operating panel, rotatable with support arm system
Controls + touchpanel Omron
Frequency converter Hitachi
Servocontroller Yaskawa
Electric execution according to CE-specification
Operating language and labels in German language
Operating manual in German language
Documentation in German language
Options

Software module and control feature `Slice buffering` to optimise the yield from the endpieces of free baked bread bars
Carriage for alignment guides, covers or other non-specific removeable parts - external wet cleaning
Exchange-turning compartment device for badges of sliced bread
Carriage for up to 4 exchange turning devices - for external wet cleaning
Catching tray for crumbs below machine, extendable drawer for cleaning, stainless steel
Omron control unit OPC-UA ready
Simultaneous process data feedback for fine adjustment of the slicing system. Packages weight data taken from a local OCS checkweigher system.
Control unit with OPC-UA, customer-specific data supply
Frequency converter SEW inside the switch cabinet
Frequency converter Allen Bradley
UL- certificate / UL-c certificate and labeling before delivery at GHD Hartmann
Electric execution according to UL-specification
Customer-specific special machine modifications
Customer-specific operating language and labels
Customer-specific operation manual
Layout KM-Linie

Can the machine be cleaned wet?

The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

Change kits allow cleaning and preparation in addition to the production operation.

How loud is a machine by GHD Hartmann?

The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

Which controls can GHD Hartmann Maschinenbau offer?

In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

Siemens or Allen Bradley are available as options.

What compressed air quality is recommended for machine use in the food industry?

According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

Vollkornbrot
Graubrot
Körnerbrot

AP 60

For automatic portioning and positioning of stacked bread slices. In combination directly behind a KM 600 P circular blade machine. Shared control and operating panel.

Technical specifications

Dimensions: Length: approx. 1530 mm, Width: approx. 900 mm, Height approx. 1800mm
Product dimensions: Width: 170 -190 mm, Height: 100 - 120 mm, 7 -12 slices/package (product specific)
Capacity: approx. 50 -60 packages/min (product specific)
Speed: adjustable, depending on the slicer
Controller: Omron
Operating panel: Touch panel
24 V, DC
Frequency controller: Hitachi
Servo-controler: Yaskawa
Pneumatic system: Festo
Power supply: 230/400 Volts / 50 cycles
Power input: approx. 2,5 kW
Compressed air: min. 6,0 bar (ISO 8573-1)
Operating side: left
Protection class: IP 54
Adjustment: automatic