EC 108

Sealing and folding unit "Umbrella" - EC 108

Images
Verschließgerät EC 108

EC 108 sealing and closing device

Verschließgerät EC 108, offen

EC 108 sealing and closing device, open.

Hauben EC 108

Large hoods provide a good overview and accessibility.

Hartmann Clip EC 108

It provides premium bag closures thanks to a compact, fully automatic Hartmann system.

Sammelbehälter

Device for suction extraction of the film sections.

Verschließgerät EC 108
Verschließgerät EC 108, offen
Hauben EC 108
Hartmann Clip EC 108
Sammelbehälter
Standard specification

Welded machine frame, lacquered in stainless steel design colour, standard slope 20°
Panels, doors and electrical cabinet or switchbox made from stainless steel
Hasp locking for cover panels
Protection hoods made of polycarbonate
Footrests without dowel holes
Drive with frequency converter
Bag opening table with air blower device fixed to the machine frame
Lateral guides above transfer line, manually adjustable
Transfer line made from a plastic slat conveyor belt with fixed carrier plates
Integrated side channel blower device
Sealing aggregate, permanent heated sealing plates, non-stick coated - PP-foils
Cutting off the foil overhang after sealing
Suction device for cut off foil residues
`Umbrella` shutter-folding for bag ruche before closing
Single spool for closure rolls
Closure spooling installed INSIDE the machine
Kwik-Lok® aggregate for Kwik-Lok® type J-NRP
Outfeed with slide and non-driven roller conveyor
Switch cabinet with hasp locking
Switch cabinet with fan+filter system - standard-
Comfort-operating panel, rotatable with support arm system
Omron controls + switches
Frequency converter Hitachi
Electric execution according to CE-specification
Operating language and labels in German language
Operating manual in German language
Spare parts catalogue in German language
Options

Welded machine frame, stainless steel, standard slope 20°
Sealing aggregate, pulsed heating of sealing wires - PE-foils
HPD-Printing on the clip, 6-digit
HPD-Printing on the clip, 9-digit
HPD-Printing on the clip, 13-digit
Preparation for retrofitting an HPD printer (without printer, printer assembly or commissioning)
HPD-Printing on Kwik-Lok®, 6-digit
Switch cabinet with service interface FrontCom® with LAN and power socket
Additional signal lamp
Switch cabinet with air-conditioning
Frequency converter Allen Bradley
Remote service, VPN-Switch INSYS, (Master unit)
Voltage modulation, 3-phase
Electric execution according to UL-specification
Customer-specific special machine modifications
Customer-specific operating language and labels
Customer-specific operation manually
Linie GS60 + VS320+EC 108
EC 108 Zeichnung
Linie GS60 + VS320+EC 108
EC 108 Zeichnung

Can the machine be cleaned wet?

The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

Change kits allow cleaning and preparation in addition to the production operation.

What is the difference between packaging and sealing?

Packaging means: positioning products automatically in a bag, extracting residual air from the bag, closing the bag close to the product inside the packaging machine.

Closing means: The products are either introduced externally into the bag or manually inserted into the bag on the device.
Some devices suck the residual air out of the bag, after which the bag automatically closes inside the device.

Are brochures in other languages available?

Further brochures in other languages ​​are available here. The technical state may not be updated!

How can I determine the size of bags?

Bag sizes depend on the products and the orientation of the products in the bag.

In any case, the product tolerances must be considered. This is especially important when several products are packed side by side, one after the other or one above the other in a single package. A beautiful packaging fits as closely as possible to the product and supports the product. The sizes recommended by GHD Hartmann can be looked up in an Excel spreadsheet.

How loud is a machine by GHD Hartmann?

The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

Which controls can GHD Hartmann Maschinenbau offer?

In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

Siemens or Allen Bradley are available as options.

What compressed air quality is recommended for machine use in the food industry?

According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

Which bag closures can GHD Hartmann offer?

Hartmann closing devices and Hartmann packaging machines have an integrated aggregate for the closure application. Depending on the machine type and series, the closing system can be supplied for the application of a certain type of bag closure. Later conversions are partly possible.

Clip closure: The closure used very often in Europe. Cost effective with the possibility of printing on the closure. Good to use for PE bags, PP bags and paper bags.

Clip Closure Hartmann Bag packaging

 

Kwik-Lok ®; Schutte Clipps ® G or corresponding closures: Widespread in North America and Asia. No metal components in the closure, but difficult to detect or undetectable. Unsuitable for paper bags. A printing of the closure is possible.

Kwik-Lok Schutte Clipps G

 

Tape - Closure: In the United Kingdom, in English-speaking countries and occasionally in Africa, the tape closure is applied. Hartmann offers this type of closure in packaging machines and specially designed sealing devices. A printing of the tape closure is possible.

Tape closure Hartmann

 

Sealing: The sealing of bags with a sealing system is available for various types of machines. For closing, the filled bags can be sealed, or the frill can be sealed in addition to the conventional closure. The packaging material and its welding properties must be observed.

In the case of pillow packs, the packaging film is sealed on the longitudinal and transverse side and, optionally, as a division in the longitudinal direction. Depending on the machine type, the protruding film is cut off during sealing.

bag_sealing rouche_frill_sealing Hartmann

 

Tamper proof / Quality closure: In addition to the clip closure or Kwik-Lok ® / Schutte Clipps ® G closure, a tamper proof application system can optionally be installed within the GHD Hartmann machine. This lock is either one or two rows and can be activated. It increases security against manipulation from outside during sales.

tamper proof qualitysealing Hartmann

 

Twist - Closure: This closure is known in South America and in English-speaking countries. GHD Hartmann cannot offer integration within the packaging machines. This closure is attached with a separate device provided by the customer after the products have been packed in the bag. For technical reasons, it is not possible to remove air from the bags when they are closed.

Twister Drahtverschluß

 

Umbrella
Rosinenstuten
Toastbrot geschnitten

EC 108

This machine consists of an automatic feed and the right-angled stations for closing the bag. This station contains several components: a sealing unit for filled plastic bags and a folding and closing station for the creation of a compartment bag ruffle.

Various products such as whole loaves or sliced loaves of bread are automatically filled in prefabricated bags and placed on the product takeaway belt set at an angle of inclination of 20 degrees.

A special device creates a uniform arrangement of the ruffle which is fixed by an additional closure. The final result is a perfectly bagged, proper closed premium-quality package.

Technical specifications

Dimensions: Length: approx. 3500 mm, Width: approx. 1200 mm, Height: approx. 2000 mm
Weight: 1500 kg
Product dimensions: Length: 100 -300 mm, Width: 100 - 165 mm, Height: 100 - 160 mm, Bag width max. 340 mm
Capacity: up to 3000 packages /h
Speed: adjustable
Controller: Omron
Operating panel: Touchscreen
Control voltage: 24 V, DC
Frequency controller: Hitachi
Pneumatic system: Festo
Power consuption: 3 kW
Compressed air: min. 6,0 bar (ISO 8573-1)
Packing material: Pre-manufactured plastic bags
Operating side: left / right
Protection class: IP 54
Adjustment: manual