EC 108

EC 108, "Umbrella" sealing and closing device

Images
Verschließgerät EC 108

EC 108 sealing and closing device

Verschließgerät EC 108, offen

EC 108 sealing and closing device, open.

Hauben EC 108

Large hoods provide a good overview and accessibility.

Hartmann Clip EC 108

It provides premium bag closures thanks to a compact, fully automatic Hartmann system.

Sammelbehälter

Device for suction extraction of the film sections.

Standard specification

Welded machine frame, lacquered in stainless steel design colour, standard slope 20°
Panels, doors and electrical cabinet or switchbox made from stainless steel
Cover panels with hasp locking
Protection hoods made of polycarbonate
Footrests without dowel holes
Drive with frequency converter
Infeed transport belt instead of blowing table - Connection to packing machine
Lateral guides above transfer line, manual adjustable
Transfer line made from a plastic slat conveyor belt with fixed carrier plates
Integrated side channel blower device
Sealing aggregate, permanent heated sealing plates, non-stick coated - PP-foils
Cutting off the foil overhang after sealing
Suction device for cut off foil residues
`Umbrella` shutter-folding for bag ruche before closing
Single spool for closure rolls
Closure spooling installed INSIDE the machine
Kwik-Lok® aggregate for Kwik-Lok® type J-NRP
Outfeed with slide and non-driven roller conveyor
Switch cabinet with hasp locking
Switch cabinet with fan+filter system - standard-
Comfort-operating panel, rotatable with support arm system
Omron controls + switches
Frequency converter Hitachi
Electric execution according to CE-specification
Operating language and labels in German language
Operating manual in German language
Documentation in German language
Options

Bag opening table with air blower device fixed to the machine frame
HPD-Printing on the clip, 6-digit
HPD-Printing on the clip, 9-digit
HPD-Printing on the clip, 13-digit
HPD-Printing on Kwik-Lok®, 6-digit
Preparation to implement a Kwik-Lok® printer system, printer installation by the customer
Preparation to implement a MARKEM printer system, printer installation by the customer
Switch cabinet with service interface FrontCom® with LAN and power socket
Switch cabinet with service interface FrontCom® with LAN and power socket
Additional signal lamp
Switch cabinet with air-conditioning
Frequency converter Allen Bradley
Remote service, VPN-Switch INSYS , (Master unit)
Voltage modulation, 3-phase
UL- certificate / UL-c certificate and labeling before delivery at GHD Hartmann
Electric execution according to UL-specification
Customer-specific special machine modifications
Customer-specific operating language and labels
Customer-specific operation manual
Linie GS60 + VS320+EC 108
EC 108 Zeichnung

Can the machine be cleaned wet?

The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

Change kits allow cleaning and preparation in addition to the production operation.

What is the difference between packaging and sealing?

Packaging means: positioning products automatically in a bag, extracting residual air from the bag, closing the bag close to the product inside the packaging machine.

Closing means: The products are either introduced externally into the bag or manually inserted into the bag on the device.
Some devices suck the residual air out of the bag, after which the bag automatically closes inside the device.

How can I determine the size of bags?

Bag sizes depend on the products and the orientation of the products in the bag.

In any case, the product tolerances must be considered. This is especially important when several products are packed side by side, one after the other or one above the other in a single package. A beautiful packaging fits as closely as possible to the product and supports the product. The sizes recommended by GHD Hartmann can be looked up in an Excel spreadsheet.

How loud is a machine by GHD Hartmann?

The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

Which controls can GHD Hartmann Maschinenbau offer?

In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

Siemens or Allen Bradley are available as options.

What compressed air quality is recommended for machine use in the food industry?

According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

Which bag closures can GHD Hartmann offer?

The type of bag closure depends on the machine type. Some devices are designed exclusively for one type of closure, others can be delivered with different closure systems. A machine can only be executed with a kind of bag closure. Later conversions are partly possible.

Clip closure: The closure used very often in Europe. Cost effective with the possibility of printing on the closure. Good to use for PE bags, PP bags and paper bags.

Hart-Lock / Kwik-Lok®: Widely used in North America and Asia. No metal component in the closure, but difficult or undetectable. Unsuitable for paper bags. A printing of the closure is possible.

Tape - Closure: In the United Kingdom, in English-speaking countries and occasionally in Africa, the tape closure is applied. Hartmann offers this type of closure in packaging machines and specially designed sealing devices. A printing of the tape closure is possible.

Sealing / Welding: The sealing of bags with a sealing system is available for different machine types. Here is to pay attention to the nature of the packaging material and its welding properties. For pillow packs, the sealing of packaging films takes place on the longitudinal and transverse sides. Depending on the machine type, the film projections are cut off during sealing.

Quality closure: In addition to the clip closure or Kwik-Lok ®, a quality closure can optionally be introduced within the GHD Hartmann packaging machine. This closure is either one or two rows and switchable. It increases the security against external manipulation in sales.

Twist - Closure: Widely used in South America and the English-speaking world. GHD Hartmann can not offer an integration within the packaging machines. This closure is placed after packing the products in the bag with a separate device. The removal of air from the bags when closing is technically not possible here.

Umbrella
Rosinenstuten
Toastbrot geschnitten

EC 108

This machine consists of an automatic infeed and stations for sealing the bag arranged at right angles. This station contains several components: a sealing station for filled plastic bags and a folding and closing station for producing a bag ruffle fan.

Various products, such as whole loaves or sliced bread loaves, can either be automatically or easily placed into pre-made bags by hand, and positioned on the product conveyor belt, which is set at a 20° angle of inclination.

A special device gathers the bag ruffles in an even formation and affixes the ruffle with an additional clip. The result is an optimally sealed and optically high-quality product bag.

Technical specifications

Dimensions: Length: approx. 3500 mm, Width: approx. 1200 mm, Height: approx. 2000 mm
Weight: 1500 kg
Product dimensions: Length: 100 -300 mm, Width: 100 - 165 mm, Height: 100 - 160 mm, Bag width max. 340 mm
Capacity: up to 3000 packages /h
Speed: adjustable
Controller: Omron
Operating panel: Touchscreen
24 V, DC
Frequency controller: Hitachi
Pneumatic system: Festo
Power input: 3 kW
Compressed air: min. 6,0 bar (ISO 8573-1)
Pre-manufactured plastic bags
Operating side: left / right
Protection class: IP 54
Adjustment: manual